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ControlWave RTU Solutions

Specializing in water⁄wastewater, oil & gas, and industrial control applications, the ControlWave RTU Process Automation Control System is a high-performance hybrid PLC⁄RTU designed to meet the demanding requirements of the industrial control industry. Engineers appreciate the ControlWave Designer with ACCOL III programming software.  Its conformance to the IEC61131-3 programming standard enables them to quickly start projects, re-use existing code and simplify maintenance in the long term.  All five IEC languages are supported, as well as multitasking of up to 100 simultaneous programs. ControlWave units are designed around open standards to enable the engineer to employ familiar technologies to maximize system flexibility and expansion.  With Emerson’s OpenBSI communications interface and Active X controls you can even build a local HMI or use the OPC Server to provide data to any OPC complaint PC based HMI.

Features:
  • Process Automation Control Systems
  • Powerful Processors provide unparalleled performance
  • IEC 61131-3 Programming
  • Popular ACCOL programming extensions
  • Up to three 100⁄10 MB Ethernet Ports
  • Ethernet remote I⁄O
  • Multiple Serial Communications ports for serial connectivity
  • Distributed Alarm & Historical database
  • FTP Server
  • Full redundant control capability
  • Wide temperature range (-40 to +70Degrees C)
  • Class 1, Div. 2 hazardous location and CE approval
PAC - Process Automation ControllerMicro-Hybrid RTU/PLCExpress PACExpressEthernet Remote I/OOpenBSIDesigner

ControlWave® PAC – Process Automation Controller

The ControlWave Process Automation Controller is a high-performance hybrid PLC⁄RTU designed to meet the demanding requirements of industrial control. It is very flexible and capable of satisfying the requirements of local, expanded, remote, and distributed I⁄O needs. The controller is ideal for water⁄wastewater, oil and gas, and industrial control applications.

  • 2, 4, and 8 I⁄O slot panel mount stainless steel chassis; panel or 19″ rack mount on 8-slot chassis
  • Up to four serial communication ports
  • Single and double density I⁄O modules
  • Hot swap I⁄O replacement
  • Security key-lock to prevent unauthorized access
  • Internal loop power for I⁄O simplifies installation
  • Analog outputs maintain last⁄preset value on CPU watchdog
  • Discrete outputs maintain last or zero value on CPU Watchdog
  • Wide temperature range

Documentation

Brochures ControlWave Automation (Flier)
Fiscal Measurement and Remote Automation: Oil & Gas SCADA Services & Solutions
Instruction Manuals ControlWave Process Automation Controller Instruction Manual
ControlWave Quick Setup Guide
ControlWave Site Considerations for Equipment Installation, Grounding & Wiring
ControlWave Field Removal/Replacement of ControlWave-series Boot Flash ICs
ControlWave HART Device Interface Instruction Manual
Product Bulletins &
Data Sheets
ControlWave HART Device Interface
ControlWave PAC-Process Automation Controller
ControlWave PAC Analog Input/Output Modules (CWPAC:AIO)
ControlWave PAC Digital Input/Output Modules (CWPAC:DIO)
ControlWave PAC Model Configurations
ControlWave PAC RTD and Thermocouple Module (CWPAC:TEMP)
ControlWave PAC Universal Digital Input and Counter Module (CWPAC:UDI)
Additional Information Emerson Automation Solutions Product Page

ControlWave® Micro – Hybrid RTU⁄PLC

ControlWave Micro breaks the price⁄performance barrier for small to mid-sized RTU⁄PLC products and adds significant scalability to the ControlWave family of hybrid controllers. ControlWave Micro evolves the capabilities of the proven ControlWave RTU into a lower

priced, space-efficient package required by small to mid-sized applications. ControlWave Micro has very low power consumption for solar applications.

ControlWave Micro offers exceptional communication capability with up to eleven serial ports and one or two optional 10⁄100 Mb Ethernet I⁄P ports. Optional built-in spread-spectrum radios and worldwide dial-line modems offer convenient integration and communication flexibility. ControlWave Micro facilitates communication with other devices through widely accepted networks. And ControlWave Micro comes with the popular BSAP protocol as a standard feature.

  • High speed ARM 9-based processor
  • Very low power consumption
  • IEC 61131-3 with ACCOL 3
  • Multiple protocol support
  • One or two optional 10⁄100 Mbps Ethernet ports
  • Up to eleven serial communication ports
  • Built-in modem and radio
  • On-board alarm and historical database
  • FTP servers
  • Wide temperature range (-40 to +70 deg C)
  • Class 1, Div. 2 Groups approved

Documentation

Brochures ControlWave Automation (Flier)
Fiscal Measurement and Remote Automation: Oil & Gas SCADA Services & Solutions
Instruction Manuals ControlWave Process Automation Controller Instruction Manual
ControlWave Quick Setup Guide
ControlWave Site Considerations for Equipment Installation, Grounding & Wiring
ControlWave Field Removal/Replacement of ControlWave-series Boot Flash ICs
ControlWave HART Device Interface Instruction Manual
Product Bulletins & Data Sheets ControlWave HART Device Interface
ControlWave PAC-Process Automation Controller
ControlWave PAC Analog Input/Output Modules (CWPAC:AIO)
ControlWave PAC Digital Input/Output Modules (CWPAC:DIO)
ControlWave PAC Model Configurations
ControlWave PAC RTD and Thermocouple Module (CWPAC:TEMP)
ControlWave PAC Universal Digital Input and Counter Module (CWPAC:UDI)
Additional Resources Emerson Automation Solutions Product Page

ControlWave® ExpressPAC – Pre-engineered SCADA RTU

ControlWave ExpressPAC is a highly-integrated pre-engineered packaged solution that combines the ControlWave Express RTU with a variety of options commonly required for SCADA applications. These include a compact Nema 4X-rated (3R with battery vent) enclosure, power supply, and solar panel options with battery backup, operator display⁄keypad input options, and wireless communication options.

Pre-engineering eliminates the need for in-house panel and packaging design and fabrication resulting in lower initial installation cost. It also simplifies maintenance and reduces long-term cost of ownership.

ExpressPAC is ideal for small I⁄O count applications such as water pump, tank, well and

reservoir control, wastewater lift station, and storm water monitoring.

  • High Speed ARM based processor
  • Very low power consumption
  • IEC 61131-3 with ACCOL 3
  • Multiple protocol support
  • 10⁄100 Mbps Ethernet port
  • Three serial communication ports
  • Time-stamped alarm and historical database
  • Built-in FTP server
  • Wide temperature range (-40 to +70 deg C)
  • Class 1, Div. 2 Groups approved

Documentation

Brochures Fiscal Measurement and Remote Automation: Oil & Gas SCADA Services & Solutions
Instruction Manuals 9600 bps PSTN Modem Instruction Manual
ControlWave Loop Power Supply
ControlWave Site Considerations for Equipment, Installation, Grounding, Wiring
ControlWave Express PAC/RTU
ControlWave Radio-Ready Installation Guide
Field Removal/Replacement of ControlWave-series Boot Flash ICs
Product Bulletins & Data Sheets ControlWave Express Model Configuration
ControlWave Loop Power Supply
Additional Information Emerson Automation Solutions Product Page

ControlWave® Express – SCADA RTU⁄PLC

ControlWave Express extends the ControlWave architecture to smaller I⁄O point count applications such as water pump, tank, well and reservoir control, wastewater lift station, and storm water monitoring. Also, natural gas well, storage, and plungerlift control remote SCADA applications.

  • High Speed ARM based processor.
  • Very low power consumption.
  • IEC 61131-3 with ACCOL 3.
  • Multiple protocol support.
  • 10⁄100 Mbps
  • Ethernet port.
  • Three serial communication ports.
  • Time-stamped Alarm and Historical database.
  • Built-in FTP server.
  • Wide temperature range (-40 to +70 deg C).
  • Class 1, Div. 2 Groups approved

Documentation

Brochures Fiscal Measurement and Remote Automation: Oil & Gas SCADA Services & Solutions
Instruction Manuals ControlWave Express Instruction Manual (CI-ControlWave Express)
ControlWave Site Considerations for Equipment Installation, Grounding & Wiring
ControlWave Loop Power Supply
ControlWave Field Removal/Replacement of ControlWave-series Boot Flash ICs
Product Bulletins & Data Sheets ControlWave Express Model Configuration
ControlWave HART Device Interface
ControlWave Express SCADA RTU
ControlWave Loop Power Supply
Additional Information Emerson Automation Solutions Product Page

ControlWave® Ethernet Remote I⁄O

These compact DIN-rail mountable modules provide open connectivity through 10 Mbps Ethernet and 38.4 KB serial RS-485 links. The wide range of module I⁄O configurations brings exceptional flexibility to network diversity. Each module is designed and rated for harsh industrial environments, a perfect compliment to the ControlWave Process Automation Management Solution as well as existing Network 3000 measurement and control systems.

  • Open Modbus (Modbus TCP) Ethernet connectivity.
  • RS-485 Modbus RTU or Modbus ASCII.
  • Easy-to-use ConfigTools software configuration.
  • Internal 24 V dc loop power minimizes wiring cost.
  • ‘Hot Swap’ I⁄O module replacement
  • -30 to +70° C operating temperature range.
  • CSA, UL Class I, Div. 2 Groups A-D, and CE approved.

Bristol® OpenBSI Utilities Suite

Two basic OpenBSI Utilities packages are available that offer the optimum functionality to technicians, engineers and operators.

BSI Config – Designed for technician set-up and configuration of all ControlWave and Bristol brand RTU, PLC, Flow Computer, controller and 3808 transmitter products. It provides local connection to the device to be configured and supports:

  • LocalView for local connection to Bristol products.
  • DataViewer for access to real-time and historical access.
  • Communication StatLocalView for local connection to Bristol products.
  • ACCOL and ControlWave Designer file downloaders.
  • Set-up and configuration of 33XX, ControlWave, 3530 TeleProducts and 3808 MVT transmitters.
  • WebBSI – webpage interface.
  • TeleProducts web pages & ActiveX controls.
  • Firmware flash-download of all flash-based products.
  • Hardware diagnostics.
  • Supports BSAP and IP networks.

OpenBSI Network Edition – Designed for engineers and operators. Includes all of the capabilities of the BSI Config, or Local Edition, but allows global network-wide access to all products. Additional utilities include:

  • NetView for global, network-wide access to real-time & historical data, programming and operator HMI.
  • Network tuning wizard.
  • BSAP to IP redirector.
  • Backup communication lines.
  • Alarm Router.
  • Support for Harvester, OPC Server and Object Server.
  • Communication engine for PC applications.
  • Supports ControlWave and Network 3000 serial and IP protocols
  • RS 232, Dial-line, cellular, radio, CDPD, satellite, and Ethernet connections
  • Provides on-line download & signal variable changes
  • Allows signal searches based on selective criteria
  • Allows network configuration through NetView
  • PC and Network communication diagnostics
  • OPC Server for interfacing to most HMI software
  • Data Collector and Scheduler Utilities
  • Collects historical data on request or scheduled basis

Documentation

Brochures Bristol OpenBSI Utilities and Communication Software (Flier)
Historical Structures and the Bristol Harvester Tool Suite
Instruction Manuals BSAP Communications Application Programmers Reference
Bristol ACCOL Workbench User Manual
Bristol Virtual ControlWave User’s Guide
ControlWave SecurityVision Application User’s Guide
BSI_Config User’s Guide
Bristol Netrwork 3000 Communications Guide
ControlWave ScriptTool User’s Guide
Diagnostics for Bristol Controllers
ObjectServer Quick Start Migration Guide
OpenBSI Harvester Manual
TechView User’s Guide
ObjectServer for Beginners
OpenBSI Utilities Manual
Web_BSI Manual
Product Bulletins & Data Sheets BSAP, Bristol Standard/Asynchronous/Synchronous Protocol
ObjectServer
OpenBSI Utilities
WebBSI
ControlWave Security Solutions
OpenBSI Harvester
OpenBSI Utilities – OPC Server
Additional Information Emerson Automation Solutions Product Page

ControlWave® Designer

ControlWave Designer allows engineers the flexibility to choose the most appropriate controller hardware system without the necessity of learning a new programming language for each platform. The flexibility of IEC61131-3 further allows each manufacturer to augment the basic set of functions with product-specific high-level functions to take

maximum advantage of their products’ distinguishing capabilities, yet strictly adhere to the IEC 61131-3 standards.

In addition to the basic functions and function blocks, ControlWave Designer brings the benefit of over twenty years of SCADA and plant control experience in Bristol’s ACCOL III function block library. ACCOL III includes over sixty function blocks for use in oil and gas, water and wastewater, and process measurement and control applications.

ACCOL III is also designed to take full advantage of the significant features offered by ControlWave products. Briefly, this library includes function blocks for:

  • Average, compare, and totalize
  • Scheduling and sequencing
  • PID and lead⁄lag
  • AGA gas flow and liquids calculations
  • Alarming and historical storage
  • File handling

Documentation

Instruction Manuals Bristol – Getting Started with Control Wave Designer
ControlWave Designer Programmer’s Handbook
Bristol ACCOL Translator User’s Guide
ControlWave Designer Reference Manual
Product Bulletins & Data Sheets ControlWave Designer
Additional Information Emerson Automation Solutions Product Page

 

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